XPRIMER.TCS (Tool Control System) is an easy-to-use system for managing tools and instrumentation used in the production process.
XPRIMER.TCS, accessible from a browser and mobile app, enables quick and efficient handing over and reception of tools, control of their location and verification of their consumption rate based on data from the XPRIMER.MES system, as well as management of their reconditioning, calibration/legalisation or disposal.
by eliminating paper documentation and organising tool data in a single system.
by maintaining a repository of tools, their labelling and location control.
thanks to employees taking greater care of the tools entrusted to them.
by digitalising them in a system that monitors their proper progress.
by monitoring the condition of each tool and its remaining lifetime in real time.
using the mobile app and smartphone scanning functions.
thanks to the information on tool availability and production plan needs.
analysing the availability and lifetime of tools and including them in the production plan.
by increasing the availability of core resources.
Contact us and arrange a meeting, during which we will present how XPRIMER.TCS works.
XPRIMER.TCS collects all tool data and allows the mapping of tool inventory by tracked (to the piece) and non-tracked tools. The user can specify minimum tool stocks, below which an automatic message is generated.
Thanks to the transactions provided in the XPRIMER platform and the registration of tool rental/return, the user is able to track a particular tool’s current location. The tool manager can verify when and who received a particular tool by accessing the full history of stock movements.
XPRIMER.TCS also enables the definition of a tool set that can be used in the production of a given product/semi-finished product on selected machines with a specific tool consumption.
XPRIMER.TCS enables monitoring of tool wear and checking the current service life of each tool being tracked. From the production terminal or the mobile application, the user can register the insertion or removal of tools. Then, not only is the information needed for traceability available, but tool wear is also calculated on the basis of the number of pieces produced on a particular tool, mounted on a particular machine, registered in the MES system.
XPRIMER.TCS also includes the management of preventive events such as tool reconditioning or legalisation (calibration). The user can define activities and BOMs in the reconditioning template. He can also define cyclical orders related to the reconditioning or legalisation (calibration) of tools, which will be generated manually or automatically. A definable checklist created in XPRIMER.TCS for the legalisation (calibration) of a tool allows the user to record the results of its legalisation (calibration).
From XPRIMER.TCS it is also possible to define tools that should be decommissioned due to their status/condition. When submitting tools for decommissioning, the user is required to indicate the reason for decommissioning for the selected items.
Data from XPRIMER.TCS on available tools and planned reconditioning processes, legalisation (calibration) and remaining tool life are used in APS, thereby increasing the reliability and feasibility of the production plan and with this, the on-time order execution.
XPRIMER.TCS enables integration with the ASPROVA APS for the import of tool release orders for production. The request for a particular tool and an automatic tool release order can also be generated from XPRIMER.MES. This type of automation streamlines production management processes, facilitates the work of operators and eliminates wasted time and the risk of errors.
Detailed information on the wear rate of tools for given production orders, their actual condition and planned reconditioning/calibration activities allows precise calculation of production costs.
On the other hand, control over the number of available tools or tool sets and information on their peak demand helps to reduce the costs of the spare tool warehouse. In addition, the elimination of paper documentation and full supervision of tools entrusted to employees allows generation of additional savings.
Contact us and arrange a meeting, during which we will present how XPRIMER.TCS works.
Our experts are at your disposal
Define your needs – we will do the rest.
tel.+48 32 420 74 20
kontakt@eqsystem.pl
eq system sp. z o.o.
ul. św. Antoniego 50
41-303 Dąbrowa Górnicza
NIP 629 22 63 139
KRS 0000175772
REGON 278119464
eq system technology sp. z o.o.
ul. św. Antoniego 50
41-303 Dąbrowa Górnicza
NIP 637 01 02 776
KRS 0000108452
REGON 270535105
BDO 000308806
eq system consulting sp. z o.o.
ul. św. Antoniego 50
41-303 Dąbrowa Górnicza, Poland
NIP 6793096787
KRS 0000486510
REGON 122987434
eq system scandinavia oy
tel. +358 40 5570411
kari.juntunen@eqsystem.fi
Copyright © 2019 by eq system. All Rights Reserved.
INFORMATION ON COOKIES
We would like to inform you that in order to optimise the content available on our website and adjust it to your individual needs, we use information stored in cookies on your terminal equipment. Cookies can be controlled by the user through the settings of their web browser. Further use of our website, without changing the settings of your web browser, means that you accept the use of cookies. Read more Privacy policy.