XPRIMER.MES (Manufacturing Execution System) is a reliable solution for mapping real manufacturing incidents, providing reliable information, assisting in making correct decisions.
Combining the digital world with the physical world of manufacturing, XPRIMER.MES provides holistic production management for the modern enterprise.
XPRIMER.MES has proven its effectiveness in many industries and diverse manufacturing processes. In response to the needs of our customers, we are constantly growing the list of functionalities.
by using material accounting records and information on machine load levels
and staff efficiency.
by continuously monitoring the tasks performed and analysing data regarding production rejects
and their causes.
by recording downtime recorded in the MES system, analysing it, and taking into account
the necessary changes in production planning.
by recording the activities performed by employees in the MES system.
by analysing information about micro downtimes and failures provided by the MES system.
by using the detailed information about process stoppages and downtimes,
production rejects and waste registered in the MES system.
thanks to reports based on reliable data
from the MES system and other systems used in production (APS, CMMS, ERP).
by monitoring the status of order performance
and the level of key indicators, calculated in real time.
by engaging previously unused capacity identified by the MES system.
XPRIMER.MES collects all data regarding the performance of production processes, the status and working time of production resources and the progress of production orders with the accuracy of a single operation.
XPPRIMER.MES can be used as an independent system. At the same time, the system architecture enables integration into the entire production control cycle. Data obtained from XPRIMER.MES can be used in production planning, technology management, cost accounting, material picking, equipment maintenance and more.
This makes XPRIMER.MES one of the components of a comprehensive production management system.
XPRIMER.MES is the perfect tool to create process genealogy and product structure according to traceability, with the accuracy of single batch or even individual unit.
XPRIMER.MES makes it possible to track batches, material flow, as well as to monitor changes in recipes made by personnel and parameters of the production process in the context of a given production batch. It also provides access to information about the current stock inventory for the production in progress.
XPRIMER.MES provides information about the status of machines, orders, employee activity and materials needed for a given operation. This information is available in real time in the browser.
Based on reliable data available online, decisions can be made that affect better utilisation of free resources.
Actual data from the production process (e.g., performance time for a given operation) provides the possibility to verify it with technological data, which allows to improve the quality of production plans.
OEE (Overall Equipment Effectiveness), as a key parameter for monitoring the availability, performance, and quality of manufactured products, provides an overall view of the effectiveness of production equipment. It is the basis for further analysis and assessment of productivity growth potential.
XPRIMER.MES obtains the data needed to calculate individual OEE components for a specific machine or the entire department. The calculated OEE and its components are presented in a clear graphical form.
By using IoT, XPRIMER.MES makes it possible to automatically retrieve information from machines, such as:
The use of machine readings within XPRIMER.MES improves the quality of collected data, acquisition time and reduces the workload for operators. This enables further effective online information transfer to other systems supporting production management (APS, WMS, CMMS, ERP).
XPRIMER.MES allows recording all production activities performed by employees (employee entry/exit, start/end of operation, downtime, changeover). It also gives the possibility to record all non-production activities (e.g. hall cleaning).
This information can be used to account for an employee’s time, e.g., when calculating wages, bonuses, or for employee evaluations.
XPRIMER.MES makes it possible to control the flow of documents between individual company departments or employees. It also provides a repository of operating instructions, procedures, recipes, diagrams, and manufacturing drawings.
It enables communication with external file servers and folders located in the cloud, where drawings or technological instructions are stored.
XPRIMER.MES provides data to generate reports. The scope of reports includes information on equipment, human resources, production orders and technologies used. The way data is presented in reports is fully customisable.
Additionally, integration with other systems in the company (e.g. APS, CMMS, ERP) gives the possibility to create reports combining data from different areas of the business.
Contact us and arrange a meeting, during which we will present how XPRIMER.MES works.